About Semi Automatic Microdozer Machine
Microdozer - For Small Quantity of powders
Microdozer are the semi automatic filling machines from the family of Auger fillers. Microdoser machines are designed for filling very small quantity of powders in pouches or bottles.
Microdoser machines consists of 3 components namely
a) Auger filler machine
b) Storage hopper
3) Powder feeding mechansim/Screw feeder
Machine operated on Principle of Positive displacement of screw operating under constant powder head. Almost constant powder level is maintained in the Auger filler hopper through the Level controller which actuates the feeder to replenish the powder in the dozing hopper from the storage hopper when it goes down from pre-defined level.
Suitable for
- Dry syrup, Vial filling, Pharmaceutical powders, Chemical formulations, Colour etc
Salient features:
- Combination of Powder feeding and filling system.
- Positive level controller for better accuracy.
- Auger metric control of dozed quantity
- Capacity to handle wide range of products and pack sizes
- Contact parts made from S.S. 304 and (S.S. 316 contact parts on request)
- Easy changeover of product and pack sizes
- Sturdy, simple construction assists maintenance and cleanliness.
- Compatible for on-line bottle feeding system.
- Servo Motor controlled unit are available.
Technical Specifcations:
| Item |
Parameters |
Specifications |
| Operational Specifcations |
Capacity |
From 2 gms to 35 gms powder |
| Control |
Solid state electronic controller |
| Operation mode |
Auto and manual mode with adjustable delay time between the fills |
| Filling speed |
Upto 25 discharges per minute depending upon bulk density, product flow ability bottle mouth size and efficiency of operator. |
| Auger & funnel |
Machine will be provided with one set of auger and funnel for filling one range of paksizes. |
| Filling accuracy |
+ 2% at constant powder level in the machine hopper and consistency of bulk density |
| Powder feeding |
From bulk hopper with screw feeder controlled by a level controller. |
| Control panel |
MOC |
SS304 |
| Controller |
Solid state electronic controllers with photoelectric sensor for filling. |
| |
Solid state electronic level controller for controlled powder feeding into the dozer hopper. |
| Filling mode |
Volumetric filling mode |
| Drive |
Motor |
0.5 hp 440v A.C. 1400 rpm 50 hz motor |
| Feeder drive |
20kg cm ac synchronous motor |
| Clutch / brake unit |
Electromagnetic clutch / brake unit for filling control |
| Stirrer |
Through helical gearing. |
| Physical specifications |
Machine hopper |
7 litres. |
| Dozer hopper |
1 litre with acrylic cylinder for visibility. |
| Frame |
S.S. 304 square tube frame with top cladding table |
| MOC |
All parts coming in direct contact of the product made from s.s. 304. All other parts made from MS/CI ( for GMP models all parts are made from s.s.304 or covered with ss304 sheets. ) |
| Overall dimensions |
Main machine |
900 mm x 675 mm x 1800 mm |
| Net weight |
190 kgs approx. |
| Mobility |
Main machine with frame provided with castor wheels. |
Heavy-Duty, Reliable ConstructionBuilt from high-quality stainless steel, the Semi Automatic Microdozer Machine ensures enhanced durability and corrosion resistance for demanding industrial environments. Its robust design efficiently supports heavy-duty material movement, making it an ideal investment for businesses seeking both performance and longevity.
Advanced PLC Control SystemThe integration of a sophisticated PLC control system streamlines the operational process, allowing for flexible programmability and efficient management. Operators benefit from precise control, improved safety, and reduced downtime, all contributing to higher productivity and lower operational costs.
Versatility in ApplicationAs an exporter, manufacturer, or supplier in India, this machine's semi-automatic functionality allows adaptability in various industrial processes. Its compact electric drive and user-friendly controls make it suitable for a range of environments, supporting reliable and consistent output for modern facilities.
FAQ's of Semi Automatic Microdozer Machine:
Q: How does the PLC control system benefit the operation of the Semi Automatic Microdozer Machine?
A: The PLC (Programmable Logic Controller) system provides precise control over machine functions, streamlining workflows and enhancing overall operational efficiency, safety, and flexibility in industrial applications.
Q: What industries can use the Semi Automatic Microdozer Machine?
A: This microdozer is well-suited for industries requiring heavy-duty, durable material handling, such as manufacturing, packaging, pharmaceuticals, and food processing, thanks to its robust stainless steel build and semi-automatic controls.
Q: When is maintenance recommended for optimal performance?
A: Routine maintenance should be performed at regular intervals as outlined in the user manual, typically every three to six months, to ensure continued efficiency and to extend the machine's lifespan.
Q: Where can the Semi Automatic Microdozer Machine be installed?
A: The machine is designed for industrial environments and can be installed in factories, warehouses, or production facilities with available electric power sources, across India.
Q: What is the process for operating the machine?
A: Operation involves powering the unit on, selecting the desired control settings via the PLC interface, and supervising the machine while it processes materials. The semi-automatic nature allows for both automated and manual oversight during operation.
Q: How does the one-year warranty provide value for buyers?
A: The one-year warranty covers manufacturing defects and functionality issues, offering customers peace of mind and reducing initial ownership risk while ensuring reliable after-sales support.
Q: What are the primary benefits of choosing this microdozer machine?
A: Key benefits include robust construction, advanced PLC control, durability through stainless steel design, energy-efficient electric drive, and support from an experienced exporter and manufacturer in India.